Download Biscuit, Cookie and Cracker Manufacturing Manuals. Manual 6: by D. Manley (Auth.) PDF

By D. Manley (Auth.)

This series of manuals addresses key matters corresponding to caliber, protection and reliability for these operating and coaching within the manufacture of biscuits, cookies and crackers. every one handbook offers a self-sufficient consultant to a key subject, choked with functional suggestion on problem-solving and troubleshooting drawn from over 30 years within the industry
Packaging o Wrapping Operations o garage o Troubleshooting Tips
This guide describes what's focused on the packaging of biscuits- the methods used to guard and provide biscuits on the market

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Extra resources for Biscuit, Cookie and Cracker Manufacturing Manuals. Manual 6: Biscuit Packaging and Storage

Example text

Product overwrapped and sealed with fold seals, particularly on the pack ends, permits the simultaneous feeding of more than one wrapper (for example, paper within a moistureproof heat sealable film) and card or corrugated materials for additional protection and rigidity (for exaniple, corrugated folds or base cards). Wrapping material for packs with fold seals is cut before the pack is formed so transportation of the materials through the wrapping machine is Types of pack and associated wrapping machines 39 much more critical.

Secondly, doughs with recycled material will produce different qualities and sizes of biscuits compared with doughs made without recycled materials. This will give problems for the process and could result in even more substandard biscuits! 2 S o m e of the biscuits are of unsatisfactory colour. This fault should be detected at the oven exit. - Uneven heat distribution in the oven due to malfunctioning burners, inspection doors not closed, windy conditions outside the factory giving extraction problems - Missing dough pieces causing those next to the gaps to become overbaked - Uneven weights of dough pieces across the oven band Action - Urgent checks on oven burners and controls - Check dough piece forming and weights - Decide whether the poor biscuits should be rejected or whether allowing them to pass to the packaging area will result in packs with biscuits of mixed appearance and quality - Pick off the bad biscuits.

These machines are also known as bag packers and the packs are known as jumble packs. The long seal is always a lap seal but sealing is good because the heater bar presses against the smooth wall of the tube former. The end sealers are reciprocating in motion and in the same way as for the flow pack machines incorporate the cutting device. Speeds are limited to about 60 packs per minute and because the biscuits are dropped into the bag in a jumbled form, there is often a little damage. Weighing heads above the machine allow automatic feeding and biscuits are typically fed to the weighers on inclined conveyors.

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